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Friday, April 19, 2019

Types of Resistors – Fixed and Variable Resistors



Types of Resistors – Fixed and Variable Resistors

In the last chapter, we have seen a series and parallel circuit resistors and Temperature effect of resistance on various types of materials. In this content, we will discuss Types of resistors Variable and Fixed resistors.

Types of Resistors or Classification of Resistors

As below shown basic classification of resistors based on construction 


1.   Linear Resistors

I.            Fixed Resistors

A.      Carbon Composition Resistor
B.      Wire wound resistors
C.      Metal Film type resistor

II.            Variable Resistors

A.      Potentiometers
B.      Trimmers
C.      Rheostats

2.   Non-linear Resistors
                                          
  I.            Thermistors
                                                      
 II.            LDR-Light dependent resistors

 III.            Varistors

In this content, we will see about Fixed and Variable resistors.

1.   Linear Resistors  

If the voltage and current flowing through a resistor indicates the linear properties or relationship then those resistors called as linear resistors. It includes variable and fixed types of resistors.

I.            Fixed Resistors


A fixed resistor having its value constant or value of the fixed resistor cannot change.
Following are the types of fixed resistors

A.   Carbon Composition Resistor


          Carbon composition resistors are manufactured in both insulated and un-insulated form. In which insulated form allows better heat dissipation and whereas un-insulated form always avoids short circuit possibility to their adjacent components and metal chassis.

Construction of carbon composition resistor

In this process of manufacturing of pressed carbon resistors Carbon black, resin binder and refractory fillings these are raw materials used. 

These materials will be first graded then will be mixed in proper proportion and sited.

After that resultant black powder will be compressed into the shape of a resistor then to solidify the unit curved in an oven.

Finally, resistors are sorted out with respect to the resistance values and end connections will be made 

Features of Carbon composition resistors :

1.       Actual value different from printed value that means tolerance is +/- 5% , +/-10 or +/-20% .
2.       Typically -55 deg C to 150 deg C – Wide temperature range
3.       Power ratings available of 1/8,1/4 , 1/2, 1 and 2W.
4.       These are capable to operate up to 800 V.

Applications

1.       Potential Divider
2.       Radio and TV receivers
3.       High Frequency and low power applications.
4.       Biasing circuits of transistor
5.       Power supplies
6.       Zener voltage regulator

A.   Wire wound resistors



As compared to the carbon composition resistor the power handling capacity of wire wound resistors is much higher.

Construction of Wire wound resistor

Carbon composition resistor normally wound with a resistance wire on ceramic tube or rod.

The value of the resistance wire is selected that should be capable to withstand with considerable thermal shocks.

Usually, end connections wires are welded.

And to protection, these welds will be provided by applying vitreous enamel that to protect the electrolyte action from corrosion.

Features of Wire wound resistor

These can handle high power but windings wire posses a large inductance, that’s why these are not used in high-frequency applications.

Applications

1.       High power applications in DC power supplies
2.       High power circuit in radio and TV receivers
3.       Low frequency and high power applications
4.       Power amplifiers

Comparison chart of Carbon composition resistors and Wire wound resistor

Sr. no
Particulars
Carbon Composition resistors
Wire Wound resistors
1
Material used
Carbon black, resin binder and refractory fillings
Metal wire, Ceramic rod or tube
2
Size of resistors
Smaller
Depending on the Wattage
3
Wattage ratings
Small wattage
High wattage


B.   Metal Film type resistor



A Metal film type resistor made by the process of depositing the thin film metal or metal oxide or metal alloy into ceramic or glass tube.

Features or Characteristics of Metal Film type resistor

1.       0.01 % to 10 % of Tolerance
2.       Better Stability
3.       Long life and better reliability

Applications

1.       Those resistors are used where the need for better stability, reliability, and long life as per its characteristics
2.       Transmitter, Modulators and Demodulators
3.       Oscillators and Feedback amplifiers
4.       Also used where higher demand for endurance

All Applications of Fixed resistors

1.       Potential Divider
2.       Radio and TV receivers
3.       High Frequency and low power applications.
4.       Biasing circuits of transistor
5.       Power supplies
6.       Zener voltage regulator
7.       High power applications in DC power supplies
8.       High power circuit in radio and TV receivers
9.       Low frequency and high power applications
10.   Power amplifiers
11.   Transmitter, Modulators and Demodulators
12.   Oscillators and Feedback amplifiers
13.   Also used where higher demand for endurance


 I.    Variable Resistors


         These are the resistances whose value can be controlled or changed as per demand or need. The resistance value can be changed in the circuit to change or control the value of voltage and current.

Types of Variable resistors


A.   Potentiometers



                   It consists of three terminals in which two are always fixed and one is movable. The two fixed terminals of the potentiometer connected to both of the ends to the resistive element and called as track and third terminal connected to the sliding wiper. The sliding wiper moving along the resistive track that changes the value of the resistance of the potentiometer. The resistance of the potentiometer will be changed whenever the wiper will move over the resistive path.

Whenever we will increase the resistance of the potentiometer, then the current flowing through potentiometer will decrease. Similarly whenever we will decrease the resistance of the potentiometer, the current flowing through the potentiometer will increase.

B.   Rheostat


The word rheostat is taken from the Greek language word “rheos” and “statis” that means a current or stream controlling device.

A rheostat is almost similar to the potentiometer in construction. As like in the potentiometer, the rheostat also consists of total of three terminals. But in rheostat always we use only two terminals for performing the operation.

The resistance of the rheostat is always depends on the length of that resistive element or the track through which the current flows.

If we use the terminals A and B in the rheostat then minimum resistance will be achieved when we moves the sliding wiper close to the terminal of A, because the length of the resistive path will decrease. But Only a small amount of current is blocked and a large amount of current is allowed to pass.


 Applications of Variable Resistors


1.       Audio control
2.       Television
3.       Motion control
4.       Oscillators
5.       Transducers
6.       Computation
7.       Home Electrical Appliances




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